It should come as no surprise that providing adequate lighting in a factory will improve not only productivity but also efficiency and safety in the workplace. It is guaranteed that you will be successful if you select the appropriate lighting design.

However, a large number of people are unable to accomplish this goal because they are unaware of the procedures involved in factory lighting. Many people are curious about the appropriate brightness, power, type, and quality standards for industrial light fixtures. Don't be concerned. We will take care of everything for you. You are required to have complete knowledge of everything there is to know about the lighting in the factory, including international standards and scientific research.

When Choosing Factory Lighting, There are 5 Factors That Should Be Considered

1. Industrial Lighting Standard
Different lighting standards apply to factories, warehouses, and workshops because adequate lighting is necessary for efficient production and is therefore subject to regulation. The Occupational Safety and Health Administration (OSHO), the Illuminating Engineering Society (IES), and the American National Standards Institute (ANSI) are the three most important organizations that monitor industrial lighting.

Units for Illumination
There are several different units that can be used to measure light, including foot candles (fc), lumens per square foot (lm/sq. ft), and lux. These units measure how a person's perception of light is quantified. In this comprehensive guide, you'll find more information about these units that you can read.

The Office of Surface Mining and Safety Oversight (OSHO) is a government agency in the United States that primarily works with the private sector. Only construction work in buildings and shipyards will have specific lighting guidelines provided by them.

The Illuminating Engineering Society (IES) is a division of the American National Standards Institute (ANSI) that develops lighting standards for a variety of sectors, including automotive, aerospace, general manufacturing, workshops, and others. In contrast to OSHO, IES provides guidelines to all three levels of employers—the government, the private sector, and the self-employed. The IES provides guidelines based on the work performed rather than specifically identifying the area. Therefore, you have the freedom to select the optimal level of illumination for the situation.

Be aware that the values presented in the standard table, despite the fact that they might appear to be on the low side, do not define the illumination ratings of the industrial lamps. Instead, these values represent the amount of illumination that the worker saw with their own eyes. In the manufacturing industry, the lumen rating of a typical flood light may be in the order of thousands, but due to the immense ceiling heights, in some cases, only a few lumens may reach the ground. In other words, the light may not reach the ground at all.

2. Ceiling Height
The ceilings in factories and other types of industrial buildings are frequently very high. In order to make room for large machines and inventories, this step is taken. When it comes to lighting design, ceiling height becomes an essential consideration. As a result, there is no approach that is applicable across the board because the ceiling heights in various industries vary. In order to keep things running smoothly, fixtures need to be extraordinarily powerful when the ceilings are higher.

Ambient Temperature
There is a correlation between the height of the ceiling and the lifespan of lighting lamps. It is common knowledge that air with a higher temperature rises while air with a lower temperature sinks. This difference in temperature is not noticeable in our day-to-day lives, but it becomes a significant factor in environments with higher ceilings. Surprisingly, the temperature can reach 122 degrees Fahrenheit (50 degrees Celsius) in the area around the light fixture. Ratings of 44 or higher on the Ingress Protection scale are recommended by specialists for lighting that is weatherproof. Lighting fixtures with an IP65 rating offer the highest level of protection against high levels of humidity and heat. In addition to that, they require the least amount of upkeep.

3. Necessary Amount of Illumination
It is dependent on the type of work being done and the area as to how much lighting a factory needs. Keep in mind that you are required to comply with safety standards in order to achieve higher levels of productivity and safety. As a general rule of thumb, the distance between fixtures both vertically (in the form of columns) and horizontally (in the form of rows) is determined by the height of the ceiling. In addition, there shouldn't be any uneven numbers of fixtures because that will cause unwanted shadows. When the height is greater than 25 feet, it is preferable to position the fixtures in closer proximity to one another. For further information on the fixture spacing and lumen ratings, please refer to table 3.
Lighting in the Factory Scenario
Take into consideration a workshop that is 80 feet in length, 50 feet in width, and has a ceiling height of 20 feet. In order to accomplish this, you will need three lamps with a total of 22,000 lumens and space them at least 20 feet apart vertically. To the side, add another row that is 20 feet long and use the same lamp set. The pattern of three by two will be sufficient for effective work.

4. Different Kinds of Lighting Equipment
Throughout the years, factories have made use of a wide variety of different lighting technologies. Historically, metal halides, halogens, and fluorescent bulbs have been the most popular options for homeowners to select. But in recent years, Tri proof led lighting lights have completely cornered the market due to the superior performance they offer. The following are some typical fixtures that are used extensively in the industrial lighting scene.

High Bay Lamps
High-bay fixtures are an excellent choice for spaces with high ceilings, typically ranging from 25 to 40 feet in height. They have a higher wattage consumption, which ultimately results in a higher level of illumination. There are two additional varieties of high bay lights known as UFO high bays and high linear bays. UFO high bays have light fixtures designed in the shape of an "alien saucer ship," which allows the light to be spread across a wider beam angle. The fixtures that make up linear high bay lights have a long, rectangular shape and are responsible for the even distribution of light. You can either fix them to the ceilings or use chains to hang them from the walls and ceilings.

Low Bay Lamps
Low bay lighting is designed to work with ceilings that are between 15 and 25 feet in height. At moderate heights, they provide a distribution of light that is both clear and consistent. Better light can also be achieved by suspending low bay lights from chains in certain configurations. In addition to these more general types of tri proof led lighting factory lights, there is a wide variety of options available in terms of size, power, color temperature, and color rendering index (CRI).

5. Color Temperatures and the Color Rendering Index
The ability of a light source to correctly reflect colors is measured by something called the Color Rendering Index (CRI). A CRI score between 75 and 85 is considered to be acceptable for factory lighting in most cases. If the nature of the work is particularly complicated, you have the option of going higher, but doing so will cost you more. In order to maintain a bright environment and keep people focused, the majority of factories and warehouses opt for color temperatures that are between 4000K and 6000K.